Today, most laboratories and hospitals use a modular operating theater for functioning. Since the traditional cleanrooms are permanent and require a lot of construction material, switching to modular cleanrooms makes sense. Today, there are more modular cleanroom manufacturers than builders of traditional ones due to their feasibility, cost, and portability.

A modular cleanroom has components that can be easily assembled and transformed into a perfect cleanroom without any hassle. Also known as softwall cleanroom or portable cleanroom, a modular structure makes perfect sense for modern-day operations. It enables easy access to modular cleanroom wall panels that can smoothen the overall functioning of the operation.

In this article, we will focus on how much time does it take to build a modular cleanroom. We will also focus on the factors that impact the construction time of a modular operation theater. The aim is to understand how quickly the facility can start using the cleanroom so that it can make the best use of resources and perform operations in a better manner.

How much time does it take to build a modular cleanroom?

A modular cleanroom can take anywhere between a few days to a few weeks. Companies and facilities want the cleanroom to be up and running as quickly as possible. If the entire process is streamlined, then the cleanroom can be prepared in just a couple of weeks. Here are the factors that impact the construction of a modular systems –

1. Meeting benchmarks

The faster the cleanroom can meet the international standards and benchmarks, the quicker it can be completed. There are fan filter units required to keep the particles in the air to a minimum for every square inch. The international standard organization stands as the benchmark for ensuring the modular cleanroom cleanliness level.

2. Material acquisition

Another thing that can take time is material acquisition. Only a few modular cleanroom manufacturers provide epoxy resin countertops, which are less flammable than phenolic resin countertops. It can withstand continuous heat exposure up to 350 degrees Fahrenheit. Since they are in shortage and only a few manufacturers make it, it can increase your acquisition time as you may have to search a whole lot for them.

3. Furniture requirements

If there are heavy furniture requirements inside the cleanroom, then it will take more time. The more modular cleanroom wall panels are needed, the more time it will take to build them. There has to be sufficient time for the construction and assembly of those pieces. Industrial furniture that is ordered from overseas manufacturers may take some time to reach. That would obviously increase the construction time of the modular cleanroom.

Benefits of Modular Cleanrooms for Pharmaceuticals

4. Space adjustments

The complex space adjustments required in the modular systems can lead to complexities and increase the time taken to build the cleanroom. It includes a floor that is leveled, additional outlets, temperature adjustments, security modifications, and much more. These are secondary things that are required for the smooth functioning of the cleanroom – yet they are extremely necessary.

5. Cleanroom manufacturer

One of the most important players in cleanroom construction is modular cleanroom manufacturers. They directly impact how much time it will take to build the cleanroom. They should ensure that minimum adjustments are made so that installation is quick. On top of that, they must customize the space quickly so that the facilities can start using it quickly.

Building a modular cleanroom requires a lot of effort. By choosing a good manufacturer, you are ensuring that it will take less time to construct the room. Make sure you have the suitable material in place so that assembly can also be quickly done.